The popularity of orbital welding is on the rise in the manufacturing industry, and there are a number of reasons for this.
It is a type of welding that uses an electrode that orbits around the workpiece, resulting in a more precise and consistent weld. This process is ideal for welding thin materials and for applications where aesthetics are important.
There are many other benefits of orbital welding, which is why it is becoming the preferred method for many welding manufacturers.
1. Improved Quality:
A consistent weld profile makes it possible to produce clean, low-porosity joints that meet all quality standards. This reduces rejection rates, so you can focus on selling more products instead of worrying about fixing problems after they arrive at your doorsteps. For example, pipeline welding improves the quality of a pipeline.
2. Reduced Heat Input:
Orbital welds have less distortion than other types of welding, which means they can be used for production lines that require highly accurate parts. The reduced heat input during orbital welding also reduces distortion and creates cleaner welds with no need for grinding or finishing afterwards!
3. Shorter Process Time:
This welding also has a shorter process time than other types of welding processes, making it ideal for use in high-volume manufacturing environments where speed is an important factor in production timescales.
4. Reduced Waste:
It is an efficient process, which means less material is wasted. This is because the arc length of each weld is adjustable, so you can make it as long or short as needed to ensure a quality weld. In addition, there is no spatter, which reduces cleanup time and allows for more efficient use of consumables.
5. Increased Safety:
This welding provides greater safety for operators because there’s no need to handle hot metal or move around heavy equipment during the job. Operators can stand in one place while they perform their duties, which makes it easier to keep an eye on everything going on around them.
6. Better Aesthetics:
This type of welding makes use of precision-controlled electrodes that allow for more consistent welds than conventional methods do. It produces a smooth surface with no signs of thermal damage or spatter (the metal particles created by arc welding). This results in more attractive parts with fewer defects or imperfections.
Orbital welding is a versatile and easy-to-use automated process that delivers superior results compared to manual welding methods.
Related Tag: Welding Manufacturers